03 Oct 2014

I am currently undertaking a year long internship in Metalwork Conservation at Royal Museums Greenwich. This amazing opportunity has been generously funded and supported by the Heritage Lottery Fund. I have recently undertaken the conservation of a Lewis Mark 1 machine gun (AAA2603) for display in our new gallery Forgotten Fighters. This was a fascinating object to treat, which possibly due to its corroded appearance, has not been on display before.
AAA2603 – Condition of the machine gun before conservation treatment

Origins and Use

The Lewis Mark 1 light machine gun was invented in 1911 by Isaac Newton Lewis, based on previous designs by Samuel Maclean. The Birmingham Small Arms Company Limited (BSA) began the manufacture of the Lewis Mark 1 in 1914 due to increased demand during the onset of WW1. The Lewis Mark 1 had a gas operated, automatic action and was recognisable by its distinctive cooling barrel. The design of the gun allowed rapid firing with the rate of fire approximately 500 – 600 rounds per minute. This particular example in the Museum’s collection has a wood pistol grip with a steel barrel and is fitted with blade foresight and aperture rear sight to 2,000 yards. It was presented to Lt Cdr Hilton-Young RNVR of HMS Vindictive by the ship’s company after the Zeebrugge Raid in April 1918 and is inscribed Lewis Gun Of HMS Vindictive 1918.
HMS 'Vindictive' at Zeebrugge, 23 April 1918. Charles John de Lacy. BHC0669

The cruiser HMS Vindictive was launched in 1896 and was fitted out as an assault ship for the Zeebrugge Raid, a blockade by the Royal Navy to stop German ships based at Bruges from reaching the open sea.

Conservation

This gun had developed a heavy layer of corrosion over its steel surfaces. The stock was loose and parts were missing, such as the trigger and internal bolt action, from the main body of the gun. After careful consideration and discussion with colleagues, I judged it inappropriate to fabricate replacement parts for the gun as this would detract from the gun’s story, but decided that conservation treatment should involve removal of the layers of corrosion to stabilise the condition and allow for better viewer engagement with the gun. Whilst examining the gun I found evidence of the original surface finish under the corrosion layers. It was also likely that there were identification markings which would assist in the interpretation of the gun. Before conservation treatment could begin I needed to dismantle the loose stock from the main body of the machine gun before carrying out careful mechanical treatment tests.
AAA2603 – Mechanical removal of corrosion using a scalpel under microscope to reveal underlying details

Corrosion was removed from the surfaces using a range of mechanical means without damaging the original surface.

AAA2603 – Removal of corrosion from the barrel casing using a Dremel rotary tool with a wire brush attachment

There were remaining areas of corrosion that were difficult to reach with tools, such as inner surfaces and recesses. I treated these areas with tannic acid to passivate the corrosion, rather than leaving them untreated and prone to further corrosion.

The aluminium components were mechanically and chemically cleaned then degreased. I then applied microcrystalline wax to all the metal parts of the gun to provide a protective coating to the surfaces. Following this I chemically cleaned and then waxed the stock.
AAA2603 –Dirt was removed from the stock with white spirit swabs, after chemical tests. The stock was then given an application of Mylands™ Traditional Wax Polish in Dark Oak.

The stock was fitted back into place and the screws reattached securely to avoid further damage through unnecessary movement. The stock is still slightly loose due to warping of the wood, but this was deemed more suitable than further intervention to the stock.
AAA2603 – The machine gun after conservation treatment

The gun is now on display in Forgotten Fighters. This new gallery is part of Royal Museums Greenwich’s commemoration of World War One.